Fitting the stock-sized spare tire is a bonus. We specialise in VW camper vans because we know how they work, and more importantly, know what components fit where! To check clearances for the custom heater ducting and behind-the-dash access we put the front battery box into place one last time (as empty). Writing about clean energy, electric transportation, energy poverty, and related issues,he gets the message through to anyone who wants to know better. However, technology has to be smart, clean, sustainable, widely accessible, and democratic in order to change the world for the better. To verify the minimum requirements, we're going to fill and test the modules within the front and rear battery boxes on the bench (as a whole system) before installing them. The key information you need, such as range, charge speed, power and price, are easy to see and compare right here. Please slide to verify. I fell in love with images of them on tea towels and mugs. Wheels are in! Choosing a model that has been converted before can save time and avoid unseen complications. The front battery box is powder coated and in place without batteries. Weddle Industries now stocks adapter kits to help you mate a VW style bell housing to most of today's common engine packages (see applications below).These kits contain an adapter plate and all necessary hardware to help fit the bare engine to the transaxle. The old dash panels, switches, glove box door, etc. The difficulty of the conversion depends on the car you choose, the power you aim to have, and the range that you want. They're capable of more than enough power that our system will draw 750A. The ten coolant lines that exit the front battery box are now plumbed to the manifolds. There's also an amazing single-cab truck body on tap for $15,000, and you can. The unit is supplied fully assembled, you just bolt the unit in and follow the wiring instructions. It's the purest expression of the engineering that makes cars possible, and the thing they were engineered to do in the first place be driven. However, its not advised to drive at top speeds for too long as the range will quickly disappear. Discover the VW Camper Van conversion Process. Potentially the cheapest Porsche candidate on this list is the 914. The electric opening mechanism of the folding roof improves comfort, especially during assembly and dismantling. I like to compare this period to a story I once heard about the origins of Pixar. Price: 249.99. Notice 1 of 3 bolts is missing from the back of the motor on the middle photo. First Smart Microgrid In Zimbabwe Installed At Shopping Center In Harare, Renewables Face Two Major Challenges FUD & Connection Challenges, Flipping The Script On The Public Health & Wealth-Building Benefits Of Clean Energy, Nearly 1 In 3 Homes In Australia Covered In Solar Panels, Energy Security Amid Heightened Global Tensions. What sets this apart is its range. The stainless panels, radiators, throttle input, BMS, motor, and motor controller are all assembled with stainless steel fasteners. The electric version of the classic VW Microbus has been on the horizon, but. After we got back, we tested a few more things and began buttoning up the wiring harness, installing high voltage guarding, and doing other cosmetic work. A few paragraphs above I mentioned a broken cell-tap flex-circuit on one of the battery modules. With a growing interest among enthusiasts manufacturers are slowly beginning to create turn key solutions for electric vehicle conversions. ), BidenHarris Administration Announces $74 Million to Advance Enhanced Geothermal Systems, In 2021, 20% Of Electricity In The US Was Generated From Renewable Sources, Stellantis Takes On Two Partners To Reduce EV Production Emissions, Redwood Materials Shares Lessons Learned After One Year Of Operation. Battery capacity, of course. . The left-most orange cable is from the front battery pack area. Click here to view more details about the P100D 6.3kWh coolant connectors in a separate blog post. Another type of electric vehicle conversion uses an electric crate motor. However, you need to keep in mind that these larger engines will almost certainly require a major rebuild of your transaxle too. We've actually been inside this one ourselves, and if it wasn't for the $100,000 price tag we'd snag one up pretty quickly! This way, we can solder our cell tap wiring harness to the exposed side of the mounted BMS slave PCBs in place on the modules, without extra handling of the board, connectors, and flex circuits. The UK auto market saw plugin electric vehicles (EVs) take 20.0% share of new sales in January, flat from 20.4% year on year. We have a tiny and exposed pedal assembly, making it difficult to add a switch there. This left us with the perfect T2. A memory of something that creeps up on you and gives you chills? Manual cars are ideal for electric vehicle conversions. Don't let anyone tell you a new VW Beetle dash installation is easy. Having the heater in the cabin (vs. under the hood) will allow it to recirculate the cabin air, heating more effectively. I started a Photo Stream from day one of the project and my first picture was the eDub Logo. The box side-cover has slots intended for plumbing to exit, but those slots don't line up well with the P100D fitting locations. Since the flex circuit repair, all of the slave BMS PCBs have been modified (traces cut). Rather than add in-line fuses, we're adding one or twosmall fuse blocks in the engine compartment. The spare tire wouldn't fit. VW Type 2 Microfiches 68-79 Parts catalog (Volksteile) Pacific Parts International VWHelp.com Type IV: Secrets Revealed Bus Exhausts Fuel Injection Type 1 carb chart PDSIT exploded diagrams VW Bosch Distributors Distributor cross reference Bosch rotor numbers (Page 80) Bosch Ignition catalog Bus/914/411 ignition part numbers One for each string. Before cutting and assembling the coolant line to the new connectors, the minimum lengths from each module to its coolant manifold must be understood. Directional grain texture was added and was just aggressive enough to work through the scratches. "We can convert a Beetle in less than a month," he says. High-torque motors and custom mounting brackets makes the AutoLc Power Window Kit ideal for older cars, or cars that have never had power windows. T5 T6 Slim LWB Kits; PRO KITS; T2 BAY; Ford Custom; Traffic Vivaro Primstar; Larger Vans; Sprinter & VW Crafter; Kitchen Pods; . Solutions like this are often a gamble, but it worked great. It may not look like much, but for the previous 6 months, Indie had been sitting on the opposite side of the drive! In the past, we have installed aftermarket PCBs (not pictured) sold for this purpose, but they would cost >$300 forthis 10 module pack and require more labor time to install because of connector issues of their own. She moved! All the best ideas do, in my opinion. Since replacement parts are not available, some careful scraping exposed the flex circuits gold surface under the transparent Kapton coating. We are always working with suppliers and fabricators to lower this price to help more people get involved. The eDub platform features batteries, motor, charger and more in one simple package. For $17,000, enthusiasts can choose from a variety of first-generation Transporter bodies ranging from 1955 to 1967. Under the hood, the top image shows the stereo amplifier laying where the battery box bottom will be. Volkswagen T4 T5 / T6 Transporter Conversion Furniture , DIY flat pack kits with tambour doors made in light weight ply . We thought wed run a few petrol campers for a while to feel out the market, then slowly convert them to electric. The final steps will be plumbing, leak testing, and cell tap harness testing. Classic cars deserve to live on for many more generations, and electrification is the way to do that. They came from a Tesla that was purchased for reverse engineering by a TESLA competitor. We can't button it up until the P100D coolant connectors arrive and are verified for proper fit and pressure testing completed. The content produced by this site is for entertainment purposes only. And isnt it a good job he did! (?) They had an imported American van that was bought for a customer. Subscribe below to receive occasional promotions and updates. Something went wrong while submitting the form. Full fitting instructions and wiring diagrams are included with every unit. Find the right electric car conversion kit for your electric vehicle conversion project. After deciding that the plan was a good one, we started the business dimensions. Another hole will go through the upper firewall panel above it. As we commit to more part locations & circuit routes, I've ordered a lot of small parts like plumbing fittings, relays, sealed High Voltage (HV) box, fuse blocks, etc. The stock PCB precisely positioned the cell tap connectors (red) to minimize movement and stress on the connecting flex circuits (blue/orange) coming from the cells. Can you see it? Scopema RIB seat beds , VW T5 T6 rear and side windows . Disappointing, but a part of the journey. They'll be routed neatly together to the controller. The bottom left image shows the raw fuel gauge driver PCB (blank), and the right image shows it with components soldered to it. Today was the first test drive. The Bus also uses 911 suspension components and 964/944 disc brakes. available motor and controller/inverter solutions that can providethe efficiency and powerwithin budget for this application. The garage agreed to paint the van and do a left- to right-hand drive conversion for a reduced rate. If you remember from part 5 of our journey, Indie suffered a catastrophic failure on a test drive. The 12V heater fan wiring harness was completed, secured, and tested by operating the 3-speed switch on the dash. Add to List. We made it to the Spring Dub festival in Harrogate that March (more of a Golf scene to be honest, but hey) and we tested camping. There's no reason why we can't convert every single VW T2, is there! SHOP. VW Bay Window Power steering conversion kit Camper late early Bus Type 2 RHD LHD. Ben has been a key part of the Peace Vans family since 2014. . It is resting (almost) in place, awaiting a few holes for mounting. VW of America and EV West have partnered to build an electrified Type 2 Bus. More BMS testing is needed to verify the settings are working, but much of that is more easily done when we're driving. Next week we begin assembly of the modules into the boxes. The upper right image shows the underside of the car with the coolant pump visible on the left. The components were carefully picked out to be the best available for the Bus, and fit and finish have been refined. But when we wired and plumbed it yesterday and connected a pump to check for leaks. Conversion Kit Price: $7,598 Volkswagen Super Beetle 1971 - 1979 Between the Super Beetle and the Beetle, because of their mass production you can find one for relatively cheap. The conversion uses VW electric components. There will be other cosmetic panels. This routing will go through the main center tube in the floor pan and was only recently firmed up because we had to see exactly how the inflexible coolant lines from the battery box modules would lay. Rather than wait for a tool, I looked up some clever ways people have accomplished similar press-fits like this. My wife and I were married in 2009 and had a splitty camper as our wedding car. I have a Bachelors in Architecture from FAU. The power delivery is 170 lbs/ft or 240 Nm of instant torque, and 130hp or 100kW. We've been doing some testing on the plumbed rear box of 5 modules and have learned that an upgraded pump will likely be needed. As we had to take the shortest route, we bumbled through the country lanes and A roads, over the Peak District and beyond. It will look a bit like we're going backward for a few days, but the new finish plan will be much better. The classic split-screen camper has carried the image of the hippy vibe for over 60 years and its still going strong. A spring between them allows the linkage to travel after the switch is triggered, without over-stressing the switch. You can find one of these from $10-15k., The SW20 MR2 is an awesome JDM candidate for an ev conversion. What a ride it has been! The front battery box is mechanically assembled and external wiring has begun. Externally, only the coolant plumbing is a little different. Upgrade to one-touch operation with AutoLc's one-touch power window control modules. That side is assembled and bolted into place. We were back on track and we werent giving up! Designed for electric vehicles in the 3000 to 4800 pound range, this a true highway-capable EV kit with excellent performance! There areno big roadblocks anticipated regarding parts. The first 100 are available for a pre-order price of $2,990, and while we don't have . That locks us into a maximum and minimum voltage range that our battery pack and other high voltage components must provide. This had to be mounted to cut and crimp their ends to the exact length needed. If youre interested in converting a VW T2 to electric, why not check out our webpage to see whats involved in electrifying a camper. With typical Tesla Model S battery modules, these connectors are not needed nor included. The three low voltage wiring harnesses bundles exitingupwards will be enclosed in tubing and routed neatly to their destinations. By designing 3 elegant conversion packs specifically for VW T2 campers, featuring the new e60 pack, eDub Services have made your decision is so much simpler. The Parallel Configuration of the BMS units is set up and operational. It is very stabilized once in place, and it is not relying on the solder bridges for mechanical strength. Bugs change hands a lot and you can pick up a pretty good one for not that much. Routing of all the low-voltage power, signal, and data wires needed from front to rear went quickly. In early February 2016, we had a visit from Matt, our mechanic. Volkswagen has teamed up with specialist firm eClassics based in Germany to provide the official conversion kit. Mainly just my wife and I, but we also managed to get away with our friends and their daughter. VW T6.1 and T5 Campervan VW T25 Campervan VW T2 Campervan VW Kombi Day Van VW Split Screen Campervan Putting your car under the knife is an intimidating thing, but its exciting as well. Also, fuel lines and emissions parts, and tubing was removed. (Whoopee!) So how have they extended the life of this internationally loved vehicle that is Volkswagens most iconic model? So, for me, a camper van would be perfect, but which one? These would be tougher to find for a reasonable price as most seem to sell for around $100k if theyre in good shape. Electric Vehicle Conversion Kit: NetGain HyPer 9 Motor with Tesla Battery Read more. The heater unit (with proper voltage element) has not arrived yet. I use the alphabet to paint words that become a beautiful and inspiring image in the reader's mind. We can't put them into the car until this is confirmed. The bottom left and right images show the latest 3D model and printed part with connectors in place. Both of these pumps have garden-hose-like flow, but we need higher pressure. Without that perseverance from John and Steve, Pixar would never have made it and the world would have missed out. I decided to buck up my ideas. The battery cables in the car were cut to length and lugs crimped on. That kind of momentum cant just come to a sudden halt. We managed to cross a few more things off our bucket list. The delays to research and test options are sometimes disappointing but must be done. The water-out comes from the coolant connection nearest the positive-mostcells, one of which has the stock Tesla temperature sensor. For this exercise we'll use a conservative 5.2kWh capacity value x 10 modules = 52kWh of capacity. This week I uncrated all the Tesla P100D modules. Are Lithium-Ion Batteries Recyclable? While Chris was installing the cell tap wiring of the assembled front box, he discovered the torn cell tap circuit. btw Complete EV Conversion kit for a classic VW beetle, VW T1, VW T2 and Karman Ghia based with our EV HypE drive and various options for Lithium battery systems. Born in 1988, our family never had one. There were the typical "current sensor polarity reversed" and other minor settings That needed adjusting, but nothing out of the ordinary. Battery enclosures sold separately. The motor controller is programmed, up and running! Other things done included sorting out the trunk's old wiring and pulling many out that will not be used. The air-port (top image) distributes the warm air to 4 original windshield-defrost vents through the original 25mm defrost tubes. You can follow Kits endeavours with eDub Services Ltdon all the socials and YouTube. When swerving aggressively, the roll is slight. Add to Cart. I always find important decisions like this are best decided over a local Yorkshire pint! More hose was ordered and the latest 3D airport is being printed (lower left) as I write this update. So, both units had to be sent back, and then the two companies had to decide how fo fix the problem. This clean-up was made sense to do now because wiring and access will be difficult after the conversion. We can accomplish our drive systems maximum and minimum voltage range, With 5 modules wired in series, the full and empty voltages fall within the operating range of our motor controller. One manifold is for cold coolant-in, and the other is warm coolant-out. The airflow to all six ports is excellent. I've updated theP100D module coolant connector pagewith further details discovered this week. As of today, I found new connectors for. Slave BMS PCB modifications & cell tap harness wiring. There were no system errors, no hiccups, no worries. And while educated a computer programmer and laboratory technician, working with computers and lab-robots at the institute of forensic medicine in Aarhus, Denmark, he never forgets what life is like having nothing. have been removed. The frame is fully powder coated and comes with all fixings needed to assemble it. The Longhood Porsche 911 is another good candidate that you can pickup within a good range of prices. The clear polycarbonate guarding will keep curious fingers from touching the exposed high voltage post on the main contactor. How hard would it be to convert a camper van to electric? I ask my mum. The rear battery box is bolted together except for the side walls. Contact us on 01384 671520. Plus, spotting one on the motorway on bank holiday travels. Effective November 2022, Peace Vans Electric is officially accepting new customers for 2023 builds. There will be a bit of a weight difference with the new engine adding 500kg to the scale. Hot air will also be ported to the windshield defrost ports. I have been calling battery suppliers and posted on social media yesterday that we need 17 of these, plus 3 clamshell tops. I cannot guarantee any of the prices or products listed below. The eDub Platform. VW Type 2 charging system, VW camper van ignition system, VW T2 starter motors, VW Transporter lighting and more with free delivery from Heritage Parts Centre. While they're not big nor long delays, today's updates are dedicated to a few of those things, listed below. Four concept vans, a rebadged Dodge Grand Caravan, and an emissions scandal later, VW has finally revealed the reborn electric Bus, the 2024 Volkswagen ID Buzz. I heard stories of AA vans parking outside VW shows to save them making a long journey for a call out. You can get either one, and they're both equally good in a car, both simple to use and install. That includes custom enclosures, multiple heater units, a center console to hide stuff and add fan controls, which the original car never had. This increased power comes in an engine that's more compact, so your engine compartment is less cluttered than it was . VW Bus Bay Window T2 Power Window Regulator Conversion Kit Left & Right 68-79 Brand New $255.50 Save up to 15% when you buy more Buy It Now Free shipping Sponsored VW TYPE3 Fastback Variant Notchback 1967-1973 Weber Conversion Kit see details (For: Volkswagen) Brand New $619.79 Buy It Now Free 4 day shipping Last one 9 watchers Sponsored To avoid hazards is critical to have a BMS that properly monitors and manages the two strings and decides whether each string is allowed to connect the DC output bus that is used by the motor controller or any other loads. It was another month of bittersweet feelings for Italys car sales in November. That's because there wasn't enough clearance between that bolt and the body. I dropped it off at the tire store to return the tire and have it replaced. The lightened flywheel was even further lightened because I couldn't resist cutting off the ring gear since a starter motor will never be used to crank it over. The 818 is a kit car made by Factory Five that is based on Subaru WRX running gear. They'll need to be traced and decide what to do with them later. Our dirt-cheap homemade electric Volkswagen runs! On Revolt's website, it notes the forthcoming Tesla drive kit includes "a highly modified 400-kW Tesla Model S motor producing approximately . The final known bit of wiring (coolant pump, radiator fans) was completed. This board has a combination of components that suit the gauge on this car. This was a super short work week for me and the crew, so there's not much visually to show. The manifolds transition the five small lines to one bigger tube. Nothing else will be in this motor compartment. We must replace the stock PCB (green) with a reliable connection method. Interior workwas to follow this conversion project. So, as I said, road trips are how the best ideas come together, with my wife in the back keeping an eye on me. The power delivery is about 173 pounds of instant torque, and its top speed is 100 mph, definitely fun to drive. We are verifying fit, final wire routing, and service access before the final installation of the battery modules into the box. It was stripped and primed but nothing else. We've tried other pups, some in series, etc, trying to get the coolant flow up to par. They can be campers, minibuses, ambulances, mobile bars, the list is endless. The lower-right image also shows a rectangular 3D printed cover that we designed to block the hole from the relocated fuse block. For much of this maneuvering, there was less than a 1/4" of clearance between the body and the motor until the splined transmission shaft lined up with the splined hole in the motor coupler. Until this week, we were using a heater box that we had in stock to mock up the system. Its as simple as changing the cars clothes, sort of. I'm also reaching out to a local traveling Tesla tech to check new part availability. Thank you for joining us on this ride. Then they popped in their electric components. That's about a 50% increase! We are experimenting with a higher pressure pump. Rightly so, it's an exciting milestone to begin electrical testing. Copyright 2023 EV West Privacy Notice |Conditions of Use. They have a high energy density, meaning they're more compact relative to many other batteries. So, to start us off, we needed the following; We sourced a startup loan to get us started, with a business plan to convert a camper to electric and then hire it out for holidays around Yorkshire. There is a bit more testing to confirm all battery protection is functioning as expected. All that's left there is to wire and stabilize the radiator fan wiring. Learn more about the eDub Platform here> The kit used allows for fast charging at available plug-in points. It's browned because it must be heated to about 400F to expand and slip onto the motor shaft. That was such a fun drive. You've come to the heart of the question, really. What followed was an amazing summer. The space in the box is very constrained, making hose overlaps a pinch risk. Each of our electric conversion projects are totally unique and tailored to your needs and desires. At eDub Conversions, we aim to create full transparency with our costs. Then we'll make the high current series cables and install them between modules. It's a lifesaver. Unlike other beetle conversions, this will have 63kWh on board. There was no electric fan in the stock VW's because pressurized air came from the cowled engine cooling fan. It is staged for the KEP performance clutch, pressure plate, lightened flywheel, and related small parts that arrive next week.
